Using Aluminium Extrusion For Van Conversions

Aluminium Extrusion is an excellent choice of material when undertaking a van/campervan conversion; aluminium extrusion is a lightweight and reliable solution for building products. Most of our clients choose to use 20x20 profiles or 30x30 profiles due to its lightweight nature, and also the fact that this profile is smaller allows for more space-saving opportunities.

See below some inspiration of how you can use aluminium extrusion in your van conversion below:

Van Fold Away Bed

Foldaway beds are a necessity in camper van conversions as this design allows enough room to sleep comfortably and the opportunity to decrease the size of the bed to allow for extra space when not sleeping. The bed can also be used as a table when folded away.

The main question our customers ask us is; will the smaller profiles be suitable to hold the weight put onto a bed? If appropriately supported by fixings and a suitable base, the aluminum profile will not bend and will cater to the requirements of a bed. If you would like to "double-check" the tolerance of the aluminium extrusion, you can use Bosch's MT Pro Software to design and calculate tolerances.

Van Kitchen Cabinet

A simple design from aluminium can create a space-saving and lightweight solution in your van kitchen. By incorporating your own storage spaces, you can ensure there is a space for everything! Once you have achieved this simple aluminium frame, you can add; locks, worktops, hinged doors, draws, and much more!

We also sell plastics such as polycarbonate and dilite in which you can use (along with mounting rim) to box off the frame to achieve a complete result.

Over-Head Van Storage

Aluminium Extrusion is an excellent idea for creating overhead storage bespoke to suit your van conversion planning!

By simply connecting the profiles, adding hinges, handles, and plastic (or other materials) to box it off, you can create a bespoke overhead storage space! This storage solution is excellent for areas with just not enough floor or storage space for all your belongings!

Van Kitchen Sink / Cooking Area

Kitchen appliances can be integrated into the aluminium profile frame to achieve a complete unit that stores all the necessary wires, piping, etc.

You can request this bespoke solution to be made to size suit your van/camper. In addition, you can add Start-stop castors to the product to achieve a portable sink/cooking area, which can also be secured when traveling.

Foldaway Van Table

We all need space for a table, whether it's to; do work, eat, place drinks, etc.; therefore, a foldaway table for a van conversion is a perfect idea!

This adjustable foldaway table allows space for the necessities of daily life, and you can also retract it to allow for extra room. In addition, as seen in the image, you can integrate aluminium profiles into your existing furniture, so once folded away, you won't even notice it's there!